7 Considerations to Make When Buying Industrial Induction Furnaces
An induction melting furnace is an electric metal melting furnace. These furnaces use alternating current (AC), which flows through a primary coil and generates an induced current. The generated current flows through the secondary induction heating coil and generates heat. The generated heat heats furnace parts that melt scrap metal at high temperatures.
What are the benefits of induction melting furnaces?
Why buy an induction melting furnace in the first place? For starters, the induction furnace melting process is energy-efficient, controllable, and clean. It’s thus a preferable method of processing metals. An induction melting furnace heats metals by use of an induction heating coil and the process produces minimal dust and pollutants. The furnaces also vary in size. As such, you can start operations with a medium-sized furnace and later on, you can move on to a big one as your operations expand. Here are the seven essential considerations that you should make when buying an induction furnace.
1. Eco-Friendliness
Unlike furnaces that use coal, an induction melting furnace doesn’t generate lots of waste (which is hard to dispose of and hazardous to the environment). These furnaces generate minimal dust and pollutants, which diffuse into the atmosphere. Induction furnaces are thus ideal for you if you’re concerned about the environment.
2. Reduced Oxidation
The core type induction melting furnace will give you low levels of oxidation in the melting process. A lower oxidation rate in the melting process implies that you will get a high rate of yield, which leads to better production rates. It is thus essential to always check the oxidation rates when purchasing your industrial furnace.
3. Customizable Sizes
Industrial induction furnaces have a custom-built induction heating coil that suits different levels of operation. These furnaces come in different sizes and the smallest of them often need small material refractions. If your operations aren’t large, it’s advisable to buy a small induction furnace. But you should determine your ultimate choice based on the size of your business and the anticipated scale of production.
4. Noise Minimization
Noise in a production facility can be bothersome. Environment laws and regulations may also compel you to lower noise levels in your foundry. It’s thus important to check the induction furnace noise levels before buying an induction furnace. Fortunately, Advances in technology have allowed induction furnace manufacturers to build furnaces with minimal noise.
5. Increased Production Rates
The induction heating coil heats the induction furnace in a rapid manner that permits the fast generation of heat. The quick heating allows the fast melting of all metals. Isn’t this quality an ideal prompt to buy an induction furnace to serve as a way to increase your production rates?
6. Durability
How strong and big is the shell of the induction furnace? The strength and durability of the induction furnace determine the quality of the furnace that you’ll buy. You should ensure that the furnace you intend to buy is of good quality and it should be easy to maintain and install.
7. Controllability
A perfect choice of an induction furnace should be easy to set up, control, and maintain. One of the main controlled features is the emission of pollutants, dust, and smoke. An ideal furnace should have a control mechanism for controlling emissions. The furnace should also have a power supply control for the induction heating coil. The control will ensure that the furnace works in a steady and efficient manner even when running for many hours.
A reliable induction furnace can increase your rate of production and energy efficiency. It can also reduce environmental pollution and reduce the risk of injuries and fatalities at your workplace. Choosing such a furnace needs some insight, and by considering the tips highlighted above you should get an ideal furnace. But you have to ensure that you go to a reputable and reliable furnace manufacturer. Since Canada supplies approximately 17% of the steel that the U.S buys — and it’s also a major producer of advanced metal melting, heating, holding and pouring systems — you might want to rely on your neighbors to the north for these induction furnaces and other essential equipment.
